Actively Hiring
WA
Senior Production Engineer - Injection Molding
Wakefit Innovations
Hosur
Skills:
Production Planning
Job Description
Job Title: Senior Production Engineer - Injection Molding
Company: Wakefit Innovations
SAP Module: SAP PP
Roles & Responsibilities:
Department: Production Injection Molding
Reporting To: Head Production
Team: Leads the Injection Molding Line Engineers across shifts
Role Purpose:
Own the safe, on-time and high-quality output of the injection molding shop floor at our office chair manufacturing plant by leading the Line Engineers, driving OEE and cycle-time improvement, reducing defects and downtime, and building a strong, skilled molding team.
Key Responsibilities:
1. Team Leadership & People Development:
* Lead, guide and review the performance of Line Engineers across all shifts; allocate lines, machines and responsibilities.
* Set clear shift-wise goals and KPIs for Line Engineers and hold them accountable for results.
* Train and mentor Line Engineers on machine settings, defect diagnosis, safety and quality checks; build multi-skilled backups.
* Ensure disciplined shift handovers and effective supervision of operators, helpers and technicians through the Line Engineers.
* Convert daily and weekly production schedules into shift-wise targets and ensure plan adherence.
* Plan machine–mold allocation and capacity utilization; flag material, mold or manpower constraints early.
* Review daily production reports, track plan vs actual and drive corrective actions for gaps.
* Oversee mold changeovers and ensure they are executed with minimal downtime.
* Coordinate with the tool room for preventive maintenance, minor repairs and resolution of mold issues such as alignment, temperature variation and venting.
* Coordinate with the maintenance team for preventive and breakdown maintenance of machines, chillers and ancillary equipment.
5. Quality, Material & Defect Management
* Lead root cause analysis and corrective/preventive actions for defects such as flash, short shots, sink marks, warping and burn marks.
* Work with the QC team on first-part approvals, batch audits and corrective actions.
* Ensure correct material loading (PP, PPGF, Nylon, ABS, etc.) with proper drying and temperature control.
* Ensure traceability of material lots and batches for every production order.
* Lead trials for new molds, designs and materials in collaboration with design/NPD and the tool room.
* Drive Kaizen activities, process audits and waste elimination initiatives across the molding shop.
* Ensure safe working practices, 5S and adherence to SOPs and work instructions on the molding floor.
* Maintain production, downtime and quality records and present regular performance reviews to management.
Key KPIs
Work Location: Hosur, India
Availability: Full time
Requirements
Requirements
* Diploma / Bachelor's degree in Mechanical, Production or Plastics Engineering; CIPET qualified candidates preferred.
* 0-1 years of experience in injection molding, including team-handling experience.
* Proven experience in plastic part manufacturing (furniture, automotive or consumer goods); experience with office chair or furniture components is an advantage.
* Strong understanding of plastic flow behavior and defect diagnosis (warpage, sink, flash, etc.).
* Hands-on knowledge of materials such as PP, PPGF, Nylon and ABS, and of basic mold/tooling.
* Ability to interpret technical drawings.
* Working knowledge of OEE, Lean/Kaizen and root cause analysis.
* Strong leadership, shift-management and communication skills.
Key Skills: Production Planning
Salary: Not disclosed