Actively Hiring
ST
Hiring PPC Engineer - Jigani
Stanley Lifestyles
Bengaluru( Jigani )
Skills:
SAP PP
PPC
Job Description
We are looking for a PPC candidate for our manufacturing plant located at Jigani industrial area . Responsibilities:. Develop daily, weekly, and monthly production plans based on OEM order book, container schedules, and buyer forecasts. Create Master Production Schedule and align with material availability for 100+ SKUs across models, fabrics, mechanisms. Plan for new product introductions, pilot runs, and engineering change notices in coordination with Design & NPD. Balance load across carpentry, foam molding, fabric cutting, stitching, assembly, and packing departments. Analyze BOM for each sofa model: wood frames, plywood, foam, fabric/leather, recliner mechanisms, springs, zippers, threads. Raise material requirements through MRP/SAP and coordinate with Procurement for imported mechanisms, fabrics, and critical items. Track and minimize shortages, excess, and obsolescence, especially for custom-order fabrics. Release work orders and track WIP across all stages: frame foam cutting stitching upholstery final assembly packing. Identify bottlenecks using line balancing, time study, and capacity analysis; take corrective actions with Production team. Ensure adherence to production plan and escalate deviations affecting OEM delivery commitments. Coordinate with Quality for in-process checks and rework planning to protect delivery dates. Conduct time & motion studies for stitching, upholstery, and assembly operations; set standard times. Optimize plant layout and material flow for fabric store, cutting room, and assembly lines. Implement Lean tools: 5S, SMED for model changeovers, VSM for lead time reduction. Analyze manpower vs machine utilization and recommend productivity improvements. Liaise with Sales/OEM accounts team for order confirmation, delivery priorities, and container stuffing plans. Provide daily MIS on plan vs actual, OTD%, WIP status, shortage reports, and capacity utilization. Support month-end closing: WIP valuation, consumption reconciliation, and variance analysis. Drive weekly S&OP meetings with Procurement, Production, and Quality
Requirements
Requirements: